Global Thermal Spray Coatings Market

Global Thermal Spray Coatings Market Size, Trends and Analysis-Forecasts 2026 By Product (Metal, Ceramics, Intermetallics, Polymers, Carbides, Abradables, Others), By Technology (Cold Spray, Flame Spray, Plasma Spray, High Velocity Oxy Fuel (HVOF), Electric Arc Spray, Others), By Application (Aerospace, Industrial Gas Turbine, Automotive, Medical, Printing, Oil & Gas, Steel, Pulp & Paper, Others), By Region (North America, Europe, Asia Pacific, Middle East & Africa, CSA), Vendor Landscape, End User Landscape and Company Market Share Analysis & Competitor Analysis

Category Chemicals & Advanced Material
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This report was recently updated on April 6 2024 with the latest and most recent market numbers

Thermal Spray Coatings Market Insights

The global thermal spray coatings market is estimated to witness a significant CAGR during the forecast period (2020-2026). Enhanced performance of machines, along with a decline in the overall operating costs, and increased demand for an industrial gas turbine is driving the market growth. Requirements for the construction of durable products for long-term sustainability determine the preference for flame spray coatings over hard chrome plating. Moreover, technological advancements for the development of cost-effective products are also likely to drive the market growth. However, fluctuation in prices of raw materials and crude oil metal prices are some of the factors hampering the market growth.

Thermal Spray Coatings Market: By Product

Based on product, the market is segmented into metal, ceramics, intermetallics, polymers, carbides, and abradables, among others. The metal segment is estimated to hold the largest market share during the forecast period due to increased demand for the metal-based flame spray. Furthermore, the ceramics segment is expected to hold the largest market share in terms of revenue during the forecast period due to increased demand for high-performance ceramic thermal spray coatings in different industries, including electricity, healthcare, and fiber optic communications, among others. 

Thermal Spray Coatings Market: By Technology

Based on technology, the market is segmented into cold spray, flame spray, plasma spray, high-velocity oxy-fuel (HVOF), and an electric arc spray, among others. The plasma spray technology segment accounted for the largest market share in terms of revenue during the forecast period. This process can be used to add thermal spray coatings to a wide range of components and materials, to have greater protection to cavitation, wear, abrasion degradation, heat, and corrosion. The plasma process is used by gas turbines, printing rollers, industrial diesel piston rings, and oil and gas pumps.

Thermal Spray Coatings Market: Application

Based on application, the market is segmented into aerospace, industrial gas turbine, automotive, medical, printing, oil & gas, steel, pulp & paper, among others. The aerospace industry is expected to hold the largest market share during the forecast period due to wear and corrosion protection, low toxic gas emissions, and thickness capability. Furthermore, the automotive segment is expected to grow at a high CAGR during the forecast period.

Thermal Spray Coatings Market

Thermal Spray Coatings Market: By Region

Based on region, the market is segmented into North America, Asia-Pacific, Europe, CSA, and Middle East & Africa. The North America region is expected to hold the largest market share in terms of revenue during the forecast period. Moreover, developed infrastructure, automobile industry along with increased oil exploration activities are propelling the growth of the North American region. Furthermore, the Asia-Pacific region is expected to grow at a high CAGR over the coming years. Growing automotive production, coupled with the increased supply of electronic equipment is driving the market growth. Increased expenditure on research & development and awareness are some of the major factors driving the growth of the region.

Thermal Spray Coatings Market: Share & Competitor Analysis

Some of the key players operating in the thermal spray coatings market include: Hoganas AB, H.C. Starck Inc., Praxair Surface Technologies, Inc., Saint-Gobain S.A., Carpenter Technology Corporation, Fujimi Incorporated, Durum Verschleiss-Schutz GmbH, Montreal Carbide Co. Ltd., Kennametal Stellite, Castolin Eutectic, Wall Colmony Corporation, Powder Alloy Corporation, Medicoat AG, Progressive Surface, Inc., Tocalo Co., Ltd., American Roller Company, LLC, Bodycote plc, Lincotek Surface Solutions, John Wood Group PLC, Oerlikon Metcoe, AMT AG, GTV Verschleibschutz, Flame Spray Technologies, Polymer Corporation, Curtiss-Wright Corporation, Metallisation Ltd. TWI Ltd., Integrated Global Services, HFW Industries, Inc., Racine Flame Spray, Inc., F.W. Gartner Thermal Spraying, Vitta Corporation Flame Spray Coating Co., TST Coatings, Inc., Abler GmbH & Co. KG, Plasma Technology Incorporated, A&A Thermal Spray Coatings, Thermion, Precision Coatings, Inc., BryCoat Inc., and Air Products and Chemicals, Inc. among others.

Please note: This is not an exhaustive list of companies profiled in the report.

  • In December 2019, Bodycote successfully acquired Ellison Surface Technologies. The company is recognized as one of the largest providers of thermal spray and engineered coating surface technology services in the world.
  • In June 2019, Oerlikon signed an agreement to acquire AMT AG in Kleindöttingen, Switzerland to expand and focus its surface solution technologies while increasing market applications and service accessibility to customers

Check the Press Release on Global Thermal Spray Coatings Market Report

Thermal Spray Coatings Market: By Product

  1. Introduction 
    1. Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)
  2.  Metal
    1. Metal Upper Extremity: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  3. Ceramics      
    1. Ceramics: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  4. Polymers      
    1. Polymers: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  5. Intermetallics           
    1. Intermetallics: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  6. Carbides       
    1. Carbides: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  7. Abradables  
    1. Abradables: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  8. Others           
    1. Others: Thermal Spray Coatings Market, 2018-2026 (USD Million)

Thermal Spray Coatings Market: By Technology

  1. Introduction 
    1. Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)
  2. Cold Spray
    1. Cold Spray: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  3. Flame Spray
    1. Flame Spray: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  4. Plasma Spray          
    1. Plasma Spray: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  5. High-Velocity Oxy-Fuel (HVOF)        
    1. High-Velocity Oxy-Fuel (HVOF): Thermal Spray Coatings Market, 2018-2026 (USD Million)
  6. Electric Arc Spray    
    1. Electric Arc Spray: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  7. Others           
    1. Others: Thermal Spray Coatings Market, 2018-2026 (USD Million)

Thermal Spray Coatings Market: By Application

  1. Introduction 
    1. Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)
  2. Aerospace    
    1. Aerospace: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  3. Industrial Gas Turbine        
    1. Industrial Gas Turbine: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  4. Medical        
    1. Medical: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  5. Printing        
    1. Printing: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  6. Oil & Gas      
    1. Oil & Gas: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  7. Steel 
    1. Steel: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  8. Pulp & Paper
    1. Pulp & Paper: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  9. Automotive  
    1. Automotive: Thermal Spray Coatings Market, 2018-2026 (USD Million)
  10. Others
    1. Others: Thermal Spray Coatings Market, 2018-2026 (USD Million)

Thermal Spray Coatings Market: By Region

  1. Introduction 
    1. Global Thermal Spray Coatings Market, Regional Analysis, 2018-2026 (USD Million)
  2. North America         
    1. North America Thermal Spray Coatings Market, Regional Analysis, 2018-2026 (USD Million)  
      1. By Product    
        1. North America Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)
      2. By Technology          
        1. North America Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)
      3. By Application          
        1. North America Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)
      4. By Country     
        1. U.S     
          1. By Product    
            1. U.S. Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)
          2. By Technology          
            1. U.S. Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)
          3. By Application          
            1. U.S. Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)
        2. Canada.         
          1. By Product    
            1. Canada Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)       
          2. By Technology          
            1. Canada Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. Canada Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)       
        3. Mexico           
          1. By Product    
            1. Mexico Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)       
          2. By Technology          
            1. Mexico Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. Mexico Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)
  3. Europe          
    1. Europe Thermal Spray Coatings Market, Regional Analysis, 2018-2026 (USD Million)   
      1. By Product    
        1. Europe Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)         
      2. By Technology          
        1. Europe Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)         
      3. By Application          
        1. Europe Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)         
      4. By Country     
        1. Germany        
          1. By Product    
            1. Germany Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)       
          2. By Technology          
            1. Germany Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)        
          3. By Application          
            1. Germany Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)        
        2. UK      
          1. By Product    
            1. UK Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)    
          2. By Technology          
            1. UK Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. UK Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)       
        3. France
          1. By Product    
            1. France Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)       
          2. By Technology          
            1. France Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. France Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)       
        4. Italy    
          1. By Product    
            1. Italy Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)    
          2. By Technology          
            1. Italy Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. Italy Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)       
  4. Asia Pacific  
    1. Asia Pacific Thermal Spray Coatings Market, Regional Analysis, 2018-2026 (USD Million)   
      1. By Product    
        1. Asia Pacific Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)         
      2. By Technology          
        1. Asia Pacific Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)           
      3. By Application          
        1. Asia Pacific Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)
      4. By Country     
        1. China 
          1. By Product    
            1. China Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)    
          2. By Technology          
            1. China Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. China Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)
        2. Japan 
          1. By Product    
            1. Japan Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)    
          2. By Technology          
            1. Japan Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. Japan Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)       
        3. India  
          1. By Product    
            1. India Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)    
          2. By Technology          
            1. India Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. India Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)       
        4. South Korea  
          1. By Product    
            1. South Korea Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)        
          2. By Technology          
            1. South Korea Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)        
          3. By Application          
            1. South Korea Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)
        5. Rest Of Apac 
          1. By Product    
            1. Rest Of Apac, Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)        
          2. By Technology          
            1. Rest Of Apac Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)        
          3. By Application          
            1. Rest Of Apac Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)
  5. Central & South America   
    1. Central & South America Thermal Spray Coatings Market, Regional Analysis, 2018-2026 (USD Million)    
      1. By Product    
        1. Central & South America Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)   
      2. By Technology          
        1. Central & South America Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)   
      3. By Application          
        1. Central & South America Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)   
      4. By Country     
        1. Brazil 
          1. By Product    
            1. Brazil Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)    
          2. By Technology          
            1. Brazil Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)       
          3. By Application          
            1. Brazil Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)       
    2. Middle East & Africa           
      1. Middle East & Africa Thermal Spray Coatings Market, Regional Analysis, 2018-2026 (USD Million)    
        1. By Product    
          1. Middle East & Africa Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million) 
        2. By Technology          
          1. Middle East & Africa Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)
        3. By Application          
          1. Middle East & Africa Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million) 
        4. By Country     
          1. Saudi Arabia 
            1. By Product    
              1. Saudi Arabia Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)        
            2. By Technology          
              1. Saudi Arabia Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)        
            3. By Application          
              1. Saudi Arabia Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)        
          2. UAE    
            1. By Product    
              1. UAE Thermal Spray Coatings Market, By Product, 2018-2026 (USD Million)    
            2. By Technology          
              1. UAE Thermal Spray Coatings Market, By Technology, 2018-2026 (USD Million)
            3. By Application          
              1. UAE Thermal Spray Coatings Market, By Application, 2018-2026 (USD Million)

The global Thermal Spray Coatings Market has been studied from the year 2017 till 2026. However, the CAGR provided in the report is from the year 2018 to 2026. The research methodology involved three stages: Desk research, Primary research, and Analysis & Output from the entire research process.

Thermal Spray Coatings Market

The desk research involved a robust background study which meant referring to paid and unpaid databases to understand the market dynamics; mapping contracts from press releases; identifying the key players in the market, studying their product portfolio, competition level, annual reports/SEC filings & investor presentations; and learning the demand and supply side analysis for the Thermal Spray Coatings Market.

Thermal Spray Coatings Market

The primary research activity included telephonic conversations with more than 50 tier 1 industry consultants, distributors, and end-use product manufacturers.

Thermal Spray Coatings Market

Finally, based on the above thorough research process, an in-depth analysis was carried out considering the following aspects: market attractiveness, current & future market trends, market share analysis, SWOT analysis of the companies and customer analytics.

Thermal Spray Coatings Market

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